Truckers across the U.S., Canada, and Mexico saw another major safety sweep with the 2025 International Roadcheck, the annual three-day inspection blitz run by the Commercial Vehicle Safety Alliance (CVSA). Since it started in 1988, Roadcheck has inspected more than 1.8 million commercial vehicles, spotting trends in equipment maintenance, driver compliance, and safety practices.
This year’s numbers show both progress and areas that still need attention. CVSA inspected 30,060 vehicles through Level 1 inspections, placing 7,289 trucks out of service and 1,706 drivers off the road. That calculates to 24.2 percent of vehicles and 5.7 percent of drivers failing, though many trucks and drivers had multiple violations, so percentages don’t tell the whole story.
It’s important to remember that the inspection sample isn’t a perfect reflection of every truck on the road. Local jurisdictions select which trucks to inspect based on their own criteria. Some inspect every tenth truck, others focus on older trucks or certain fleet types, such as logging trucks or garbage haulers.
Still, Roadcheck 2025 sheds light on recurring safety concerns:
- Tires: 2,899 trucks were taken out of service due to tires being unsafe for the road. Despite months of notice that tire inspections would be emphasized, bad tires still accounted for 21.4 percent of out-of-service orders, an easy problem to catch with pre-trip checks
- Brakes: Brake system violations led the out-of-service list at 24.4 percent. Some brake checks are simple, like gauges and trailer gladhand inspections, but other components under the truck require more attention
- Lights: Lighting issues caused 12.8 percent of out-of-service orders. In the U.S., the rate was 13.9 percent, while Canadian inspections logged 6.3 percent and Mexican inspections 8.8 percent. Another reminder to include lights in daily pre-trip routines
- Driver credentials: Hours of service violations accounted for 1,076 out-of-service orders, or 32.4 percent of driver removals, with log falsification alone responsible for 332 cases. Additionally, 810 drivers (24.4 percent) were out of service for not holding a valid CDL, 493 (14.9 percent) for missing medical cards, and 170 (5.1 percent) for suspended licenses
- Hazardous materials: Hazmat violations included 51 out-of-service orders for improper cargo securement, 36 for shipping paper issues, 32 for placarding, and 30 for lack of hazmat training certificates in Canada
- Seatbelts: While not an out-of-service violation, 726 drivers were cited for not wearing seatbelts, highlighting ongoing safety gaps
The good news is that 11,411 tractors and 5,043 trailers passed with flying colors, earning CVSA inspection decals with no critical violations. That still represents only about 81.6 percent of vehicles, showing there’s room for improvement.
Whether you see Roadcheck as a hassle or a wake-up call, it serves a crucial role in trucking safety. Taking unsafe trucks and drivers off the road not only protects your rig and livelihood but also keeps everyone on the highway safer. Pre-trip inspections, proper maintenance, and following regulations aren’t just paperwork; they’re lifesaving steps for truckers everywhere.
Source: The Trucker
